gearBROACHING
POSITION-ORIENTED MACHINING OF GEARS AT THE MAIN AND COUNTER SPINDLES
- Internal and external gears
- Ideal for workpieces with shoulders or interference contours due to runout
- Compensation parameters for deflection of the tool holder
- Available for machines with SIEMENS / CELOS with SIEMENS
GEAR-CUTTING - WE HAVE THE SOLUTION
Check also gearSKIVING and gearMill
Overview
Focus machines
NTX 1000 /
CTX beta TC (4A)
NTX 3000 /
CTX gamma TC
Module*
≤ 2
≤ 4
Quality*
≥ 9
≥ 9
Diameter**
max. 500 mm
max. 670 mm /
max. 700 mm
* Depending on machine & technology
** Depending on internal or external gear teeth as well as tool dimensions and machine size
Parametric definition of the tools
Automatic compensation of tool displacement
Video
DMG MORI - gearBROACHING
TECHNOLOGY CYCLES
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
gearBROACHING
- Broaching of internal and external splines with dialogue guided programming
- One-Tooth up to 4-theeth cutting tools with clear tool definition for easy setup.
- Compensation parameters for tool holder deviation in X-direction
Highlights
Customer Benefits
- Fast process setup with safer programming
- High flexibility while process adaption and corrections
- Internal and external gears up to module 4*
* on CTX beta TC up to Module 2 I on CTX gamma TC up to Module 4 I depending on workpiece and cutting tool dimensions
Left: Parameterized clear definition of cutting tools / Right: Compensation for tool holder deviation in X-direction
DMQP
Horn
- Single-tooth to four-tooth cutting tools with clear tool definition
- High productivity in combination with broaching attachment
- Tools up to module 4
CUSTOMER VOICES & VIDEOS
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