Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with intergrated shaft unloading device and interface for Robo2Go and Matris Light
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with 6-axis robot interface, predisposition for Robo2Go and Robo2Go max and Matris 
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

Complete machining of complex parts thanks to sub spindle and Y-axis

• Highly dynamic spindle drive 16,5 kW (40% DC) and 168 Nm (40% DC) with max. speed up to 5.000 rpm
• sub spindle as integrated motor spindle ISM 36 with power 16,2 kW (40% DC), 62 Nm (40% DC) and max. speed up to 5.000 rpm with the possibility for rear-face machining.
• Y axis with travel range ± 40 mm for superior milling operations, i.e. for complete lateral surface machining

More efficiency for machining with a bar feeder

• ø65 mm bar capacity in standard
• Optional part catcher for parts up to ø65 x 200 mm and weight 3 kg
• Automation interface according to DMG MORI standard compatible with most bar feeders (option)

Compact design with large working area for the machining of customized parts

• Machining of parts with diameter up to ø320 mm
• Travel in Z axis 540 mm
• Small foot print 5,0 m²

Direct measuring system in standard

NEW: IoTconnector for digitized and connected production processes

• DMG MORI NETservice and MESSENGER preinstalled
• Specially preconfigured for your machine prior to delivery
• Integrated firewall with automatic updates guarantees maximum protection 

The B-axis factor - added value compared to any turret lathe

• Shortest set-up times thanks to automatic tool change with 30 or optionally 60 tools
• Eliminates the need for angular tools: B-axis with + -120 ° swivel angle and 0.001 ° resolution
• Minimized downtime due to multitools and sister tools

6-sided complete machining by main- and optional counter spindle

• Highest positioning accuracy and performance thanks to integrated spindle drives up to 5,000 rpm and 345 Nm as well as integrated C-axis (0.001 °)
• No driven tool holder necessary, thanks to the compactMASTER turn-mill spindle with 12,000 rpm and 90 Nm
• Optimally matched work space for workpieces up to Ø400mm x 1,100 mm

Complete machining of complex parts thanks to Y-axis

• Highly dynamic spindle drive 25,5 kW (40% DC) and 426 Nm (40% DC) with max. speed up to 4.000 rpm
• 6-sided complete machining due to counter spindle with integrated spindle motor, speed up to 5,000 rpm / 14 kW (40% DC) / 192 Nm (40% DC)
• Y axis with travel range ± 60 mm for superior milling operations, i.e. for complete lateral surface machining

More efficiency for machining with a bar feeder

• Bar capacity ø80 mm in standard!
• Optional part catcher for parts up to ø80 x 200 mm and weight 4 kg
• Automation interface according to DMG MORI standard compatible with most bar feeders (option)

Compact design with large working area for the machining of customized parts 

• Machining of parts with diameter up to ø400 mm
• Travel in Z axis 830 mm
• Small foot print 6,7 m² 

Direct measuring system in standard

NEW: IoTconnector for digitized and connected production processes

• DMG MORI NETservice and MESSENGER preinstalled
• Specially preconfigured for your machine prior to delivery
• Integrated firewall with automatic updates guarantees maximum protection 

Newly revised 12 station turret with 6,000 rpm and VDI interface as standard

• High Precision Turret for the highest accuracy with 6,000 rpm, 10 kW and 36 Nm
• Main spindle with 4.000 rpm  and 525 Nm in standard and 3.500 rpm and 1.194 Nm optionally available

Complete machining by optional counter spindle and star turret

• Counter spindle with up to 5,000 rpm, 32 kW and 360 Nm
• torqueDRIVE turret for powerful machining with 6,000 rpm, 23,5 kW and maximum torque of 85 Nm
• speedDRIVE Revolver for the highest demands with 12,000 rpm, 20 kW and a maximum of 56 Nm of torque optional available

Machining of workpieces up to Ø 430 mm turning diameter and up to 1284 mm turning length

• Circular diameter up to 700 mm
• Bar machining of workpieces up to Ø 104 mm

High rigidity

• Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity

Improved milling power

• BMT (Built-in Motor Turret) installed in the turret
• High-speed rotary tool spindle: 10,000 min-1
• Max. rotary tool spindle torque: 29 N·m (21.4 ft·lbf) <3 min>

High precision

• Thoroughly controlled thermal displacement: Coolant circulation in machine body as standard
• Machining precision improved by heat-controlling structure
• High-precision, quick-change turret (option)

High rigidity

• Slideways on X-, Z-, and Y-axis for higher vibration damping performance and dynamic rigidity

Improved milling power

• BMT (Built-in Motor Turret) installed in the turret
• High-speed rotary tool spindle: 10,000 min-1
• Max. rotary tool spindle torque: 29 N·m (21.4 ft·lbf) <3 min>

High precision

• Thoroughly controlled thermal displacement: Coolant circulation in machine body as standard
• Machining precision improved by heat-controlling structure
• High-precision, quick-change turret (option)

Milling

• Turret equipped with BMT (Built-in Motor Turret)
• High-speed rotary tool spindle: 10,000 min-1

High precision

• Thoroughly controlled thermal displacement
• High-precision, quick-change turret (Option)

High rigidity

• Slideways are used for X / Y / Z axes

Complex turning and milling operations with ultra-compact turning/milling spindle and up to 20,000 rpm

• Turning and milling spindle compactMASTER with 12,000 rpm, 22 kW and 120 Nm
• ± 120 mm Y-stroke for external machining
• Swivel range of B-axis ± 110° for maximum flexibility

Tool magazine as a disk or chain magazine for shorter set-up and idle times

• Disk magazine for 24 tools in standard
• Chain magazine with 48 or 80 stations as option
• Tools up to 400 mm length and Ø 120 mm 

6-sided complete machining by main spindle up to 700 Nm and optional counter spindle

• Integrated spindle drives with up to 700 Nm for maximum cutting performance
• Counter spindles up to 360 Nm and 65 mm bar capacity as option
• Optional with complete package for bar machining with automatic workpiece pickup device

• compactMASTER turning and milling spindle with 15,000 rpm and 120 Nm as standard (optional 20,000 rpm)
• Left spindle and right spindle with up to 5,000 rpm and maximum of 36kW/720 Nm
• ø76 or 102 mm bar capacity
• Workpieces up to ø500 x 1,100 mm
• Footprint of just 10 m²

Best usability

• CELOS for APP-based end-to-end workflows
• 80% faster and more structured programming  with 3D Shopfloor Programming & OP Workbench
• Sinumerik ONE for more performance and  new technology functions   

Technology

• 5-axis simultaneous machining as standard for  more complex components and faster machining  with greater precision
• 6-sided complete machining with the same main  spindle and right spindle for maximum flexibility  in the machining strategy
• 5-in-1 process integration: Turning, milling  and grinding – with integrated acoustic emission sensor, gearing and measurement

Maximum productivity thanks to parallel processing with a second tool carrier

• Second tool carrier as a turret with 12 or 16 driven stations (VDI40 / VDI30)
• Turret as DirectDrive with 10,000 rpm and 80 mm Y-stroke
• Ideal for serial production through optional automation solutions, Integrated handling system or portal loading
• Optional with complete package for bar machining with automatic workpiece pickup device

Complex turning and milling operations with ultra-compact turning/milling spindle and up to 20,000 rpm

• Turning and milling spindle compactMASTER with 12,000 rpm, 22 kW and 120 Nm. As high-speed version with 20,000 rpm
• ± 100 mm Y-stroke for external machinings
• Swivel range of the B axis ± 110 ° for maximum flexibility

Large machining compartment for workpieces up to Ø 500 x 1,185 mm

• Circular diameter up to 500 mm
• Bore or turn 400 mm long workpieces horizontally
• 470 mm outer diameter with vertical position of the B-axis (with 70 mm tool length)

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining

Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining

Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

High productivity

• The compactMASTER, the world’s shortest tool spindle in its class (350 mm), ensures a wide machining envelop to increase productivity
• Wide range of machining area with the X-axis stroke of 675 mm (-125 - ＋550 mm) and the Y-axis 300 mm (±150 mm)
• Y-axis stroke of ±40 mm of Turret 2 expands the machining range

Simultaneous 5-axis machining

• Simultaneous 5-axis machining with the Direct Drive Motor (DDM) on the B-axis
• 6-face machining is available with Spindle 2 to complete the machining of components on one machine

High precision

• Cooling oil circulation in spindle motors and ball screws controls thermal displacement and achieves highly accurate machining

Energy-saving

• Energy-saving Setting and Visualization of Energy-saving Effect

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40/78 or 16 stations for VDI 25 and BMT 42/64

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

4-axis production turning with 2 turrets and counter spindle as standard

• Two 12-fold VDI 40 star turrets with 4,000 rpm, 11.3 kW and 28 Nm
• Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
• Main and counter spindle with 5,000 rpm, 48 kW and 360 Nm.

Patented TWIN concept for parallel processing with 2 tool carriers

• Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
• Y-axis on both turrets (up ± 60 mm, down * ± 40 mm) for the complete machining of bars, shafts and chuck parts
• Rotating diameter up to 340 mm at 800 mm turning length

4-axis production turning with 2 turrets and counter spindle as standard

• Two 12-fold VDI 40 star turrets with 4,000 rpm, 11.3 kW and 28 Nm
• Optional Direct Drive turret with 10,000 rpm and TRIFIX precision quick-change system for highest accuracy
• Main and counter spindle with 5,000 rpm, 48 kW and 360 Nm.

Patented TWIN concept for parallel processing with 2 tool carriers

• Optimal work space utilization by working space concept with two turrets and cross stroke* of the counter-spindle tailstock combination *
• Y-axis on both turrets (up ± 60 mm, down * ± 40 mm) for the complete machining of bars, shafts and chuck parts
• Rotating diameter up to 340 mm at 1200 mm turning length

Flexibility by the combination of additive and turning machining process for 3D-parts in finished quality

• Large parts up to  ø 670 × 932 mm (at B-axis 180°) or up to ø 400 × 1,321 mm (at B-axis 90°)
• 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
• Additive Manufacturing of metals and reactive materials such as Ti-6Al-4V (optional)

"AM Assistant" supports you during additive manufacturing (Option)

• Monitors melt pool size and temperature and controls laser output by feedbacking the monitored values for a stable build
• Melt Pool Monitoring: Continuously monitors melt pool conditions
• Working distance monitoring: Measures and monitors the distance between nozzle and melt pool
• Automatic Powder Calibration: Automatically measures the powder flow rate

Perfect automation capability 

• Multijob: No tool setup when producing different workpieces 
• Sister tools reduce machine downtime and ensure more process reliability
• Robo2Go Turning up to 35 kg and Robo2Go Max up to 210 kg load capacity or bar loader with pick-up device

Lines and packages - secure your special prices

Use our pre-specified equipment lines and option packages

• BASIC - The basic version contains basic equipment with which you can get started right away
• COMPLETE easy - thanks to counter spindle and important options, it is the perfect entry to complete machining.
• COMPLETE plus - more tools, more technology, more options for maximum flexibility

GREENMODE for reduced energy consumption

• Less energy, less lubrication oil and less compressed air consumption
• Machine with 400 V for high energy efficiency
• Environment-friendly coolant and mist solutions for extended coolant life and resource saving

Perfect fit for automation and series production

• Plug & Play automation interface and wide range of automation solutions, also retrofitable
• Stainless steel and ceramic coated covers for perfect chip flow
• Perfect coolant & chip management with zero-sludgeCOOLANT tank & easy to maintain zeroFOG
• Extended coolant life thanks to 900l zero-sludgeCOOLANT pro with integrated sludge and oil collection system
• Universal selfcleaning chip conveyor system for reduced maintenance

Highest milling performance

• Both turrets can work on both spindles individually or simultaneously, 100 mm Y-axis on the upper turret
• Upper turret and lower turret up to 12,000 rpm or 17 Nm // 12 tool stations // VDI 30
• Upper turret up to 16 tool stations VDI30

GREENMODE for up to -10% reduced energy consumption

• Energy monitoring and advanced DMG MORI Autoshutdown
• Synchron spindle drives and class IE3 motors
• Hydraulic and coolant with inverter technology
• Minimized compressed air consumption
• Low friction linear guides with grease lubrication