PH-AMR
Pallet automation with maximum flexibility through free layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: Man and machine in one system
- Navigation through natural navigation
- Pallet sizes from 500 × 500 mm to 1,600 × 1,250 mm
- Workpieces up to 5,000 kg and ø 1,600 mm
Highlights
Free accessibility
- Best visibility into the workspace at any time
- Manual or crane loading still possible
- Collaborative system – man and machine in one system
Modular concept with free layout design
- No safety housing for the automation system necessary
- Free positioning possibility of the individual modules
- Subsequent integration into existing production
Simple expansion of automation system
- Additional shelf modules to increase the number of storage places
- Additional AMRs can be integrated in the system
- Machines with an automation interface can be integrated very quickly afterwards
Minimum space requirement
- Free pallet handling system without fixed installation requirements on hall floor
- AMR paths remain walkable and passable
- Laser scanners guarantee personal protection in driving direction
- Omnidirectional movement for minimum space requirements (turning circle 0m)
- Flexible automation concept - Automation of different machine types with one system
Videos
Technical data
Technical data
Max. Transmission capacity
Pallet sizes (mm)
Dimensions (mm)
Max. Lifting height (mm)
Max. Driving speed (km/h)
Navigation
CMX 600 V
CMX 800 V
CMX 1100 V
DMV 115
DMC 650 V
DMC 850 V
NHX 10000
DMC 60 H linear
DMC 80 H linear
DMU 65 H monoBLOCK
DMU 85 H monoBLOCK
DMC 65 H monoBLOCK
DMC 85 H monoBLOCK
CMX 50 U
CMX 70 U
DMU 50 3rd Gen.
DMU 65 (FD) monoBLOCK
DMU 65 (FD) monoBLOCK 2. Gen.
DMU 75 monoBLOCK
DMU 75 monoBLOCK 2nd Gen.
DMU 85 (FD) monoBLOCK
DMU 85 (FD) monoBLOCK 2. Gen.
DMU 95 monoBLOCK
DMU 95 monoBLOCK 2nd Gen.
DMU 105 (FD) monoBLOCK
DMU 125 (FD) monoBLOCK
DMC 65 (FD) monoBLOCK
DMC 75 monoBLOCK
DMC 85 (FD) monoBLOCK
DMC 95 monoBLOCK
DMU 60 (FD) eVo
DMU 80 (FD) eVo
DMF 200 | 8 (FD)
DMF 300 | 8 / 11 (FD)
DMF 400 | 11 (FD)
DMU 80 P (FD) duoBLOCK
DMU 90 P duoBLOCK
DMU 100 P (FD) duoBLOCK
DMU 125 P (FD) duoBLOCK
DMU 160 P (FD) duoBLOCK
DMC 80 U (FD) duoBLOCK
DMC 90 U duoBLOCK
DMC 100 U (FD) duoBLOCK
DMC 125 U (FD) duoBLOCK
DMC 160 U (FD) duoBLOCK
ULTRASONIC 65 monoBLOCK
ULTRASONIC 85 monoBLOCK
ULTRASONIC 60 eVo
ULTRASONIC 80 eVo
LASERTEC 65 DED
LASERTEC 65 DED hybrid
● available
x available on request
CMX 600 V
The solution-based CMX V - from now on with IoTconnector and direct measuring system in standard
Max. X-axis stroke
600 mm
Max. Y-axis stroke
560 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
630 mm
Max. workpiece weight
600 kg
Max. workpiece length
900 mm
Max. workpiece width
560 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
MAPPS Fanuc
Highlights
CMX V - Vertical milling center
Rigid C-frame concept for highest stability and perfect ergonomics
- Improved ergonomics with movable table in X axis
- Easy handling and loading of heavy workpieces up to 1.000 kg
- FEM-optimized design & construction with small foot print
- Rigid Y-axis concept in whole range of travel
Precision in every component and detail
- Direct measuring system from now on in standard
- Accuracy of positioning in all axes of 6 µm (according to ISO 230-2)
- Thermal compensation ensures stable, precise and highest quality production process
- Ball-screws made in first class of tolerances (IT 1)
The best choice of 3D controls - with SIEMENS, HEIDENHAIN or FANUC!
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline multi-touch control panel and HEIDENHAIN for easy and efficient programming
- 15″ DMG MORI SLIMline control panel and MAPPS on FANUC for 3D simulation with easy contour verification
NEW: inlineMASTER spindle
- 36 months warranty without hourly limitation!
- Improved cutting performance due to 53 % higher spindle power and 45 % higher torque with the 15.000 min−1 inlineMASTER (20 kW, 121 Nm with 40 % ED)
- BIG PLUS®-interface for longer tool life
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
CMX 800 V
The solution-based CMX V - from now on with IoTconnector and direct measuring system in standard
Max. X-axis stroke
800 mm
Max. Y-axis stroke
560 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
630 mm
Max. workpiece weight
800 kg
Max. workpiece length
1,100 mm
Max. workpiece width
560 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
MAPPS Fanuc
Highlights
CMX V - Vertical milling center
Rigid C-frame concept for highest stability and perfect ergonomics
- Improved ergonomics with movable table in X axis
- Easy handling and loading of heavy workpieces up to 1.000 kg
- FEM-optimized design & construction with small foot print
- Rigid Y-axis concept in whole range of travel
Precision in every component and detail
- Accuracy of positioning in all axes of 6 µm (according to ISO 230-2)
- Thermal compensation ensures stable, precise and highest quality production process
- Ball-screws made in first class of tolerances (IT 1)
The best choice of 3D controls - with SIEMENS, HEIDENHAIN or FANUC!
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline multi-touch control panel and HEIDENHAIN for easy and efficient programming
- 15″ DMG MORI SLIMline control panel and MAPPS on FANUC for 3D simulation with easy contour verification
NEW: inlineMASTER spindle
- 36 months warranty without hourly limitation!
- Improved cutting performance due to 53 % higher spindle power and 45 % higher torque with the 15.000 min−1 inlineMASTER (20 kW, 121 Nm with 40 % ED)
- BIG PLUS®-interface for longer tool life
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
CMX 1100 V
The solution-based CMX V - from now on with IoTconnector and direct measuring system in standard
Max. X-axis stroke
1,100 mm
Max. Y-axis stroke
560 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
630 mm
Max. workpiece weight
1,000 kg
Max. workpiece length
1,400 mm
Max. workpiece width
560 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
MAPPS Fanuc
Highlights
CMX V - Vertical milling center
Rigid C-frame concept for highest stability and perfect ergonomics
- Improved ergonomics with movable table in X axis
- Easy handling and loading of heavy workpieces up to 1.000 kg
- FEM-optimized design & construction with small foot print
- Rigid Y-axis concept in whole range of travel
Precision in every component and detail
- Direct measuring system from now on in standard
- Accuracy of positioning in all axes of 6 µm (according to ISO 230-2)
- Thermal compensation ensures stable, precise and highest quality production process
- Ball-screws made in first class of tolerances (IT 1)
The best choice of 3D controls - with SIEMENS, HEIDENHAIN or FANUC!
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline multi-touch control panel and HEIDENHAIN for easy and efficient programming
- 15″ DMG MORI SLIMline control panel and MAPPS on FANUC for 3D simulation with easy contour verification
NEW: inlineMASTER spindle
- 36 months warranty without hourly limitation!
- Improved cutting performance due to 53 % higher spindle power and 45 % higher torque with the 15.000 min−1 inlineMASTER (20 kW, 121 Nm with 40 % ED)
- BIG PLUS®-interface for longer tool life
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
NHX 10000
Expert on machining of large and difficult-to-cut workpieces
Max. X-axis stroke
1,700 mm
Max. Y-axis stroke
1,400 mm
Max. Z-axis stroke
1,510 mm
Max. workpiece diameter
2,000 mm
Max. workpiece height
1,600 mm
Max. workpiece weight
3,000 kg
Control & software alternatives
MAPPS Fanuc
Highlights
High precision
- Driven at the Center of Gravity
- Box-in-Box construction
High speed
- Max. acceleration X-, Y- and Z-axes: 0.62 / 0.51 / 0.45 G {6.1 / 5.0 / 4.4 m/s2 (20.0 / 16.4 / 14.4 ft/s2)}
- Rapid traverse rate X, Y and Z-axes: 50 m/min (1,968.5 ipm)
- Cutting feedrate X, Y and Z axes: 50 m/min (1,968.5 ipm)
Outstanding cutting performance
- Standard spindle with an output of up to 40 kW (53.3 HP)
- Max. spindle torque: 1,413 N・m (1,042.2 ft・lbf) <10%ED> (option)
DMC 60 H linear
The DMC H linear- line offers a wide area of operations
Max. X-axis stroke
630 mm
Max. Y-axis stroke
800 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
800 mm
Max. workpiece height
1,030 mm
Max. workpiece weight
600 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
DMU 85 H (FD) monoBLOCK
Evolution in universal machining. Flexible, productive and process-safe.
Max. X-axis stroke
850 mm
Max. Y-axis stroke
1,150 mm
Max. Z-axis stroke
900 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
870 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Ergonomic cab for easy access to the work area and easy set-up of components
- Small footprint (17.5 m²) for high area productivity and slim design (< 3.5 m) for easy linking
Precise
- One-piece, inherently rigid cast iron machine bed with 3-point support for maximum rigidity (also available with HSK-A100) and highest precision
- Thermosymmetrical design with extensive cooling measures for maximum long-term accuracy (up to 6 µm)
- Maximum process reliability through horizontal machining for ideal chip and heat dissipation
Versatile
- 5-axis capability for maximum flexibility thanks to swivel rotary table with bearings on both sides for components up to 1,000 kg
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Mill-turn variant for complete machining with up to 800 rpm
- Extensive selection of flexible automation solutions thanks to standardized interface
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- Also available with HSK-A100 tool holder for tools up to 280 mm diameter and 30 kg
- Highest availability due to reinforced mass production technology and optimum maintenance access
- Proven division of round and linear axes for easy to understand 5-axis kinematics.
- Clamping of the swivelling rotary table
DMU 65 H (FD) monoBLOCK
Evolution in universal machining. Flexible, productive and process-safe.
Max. X-axis stroke
650 mm
Max. Y-axis stroke
950 mm
Max. Z-axis stroke
700 mm
Max. workpiece diameter
840 mm
Max. workpiece height
770 mm
Max. workpiece weight
600 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Ergonomic cab for easy access to the work area and easy set-up of components
- Small footprint (13 m²) for high area productivity and slim design (2.6 m) for easy linking
Precise
- One-piece, inherently rigid cast iron machine bed with 3-point support for maximum rigidity (also available with HSK-A100) and highest precision
- Thermosymmetrical design with extensive cooling measures for maximum long-term accuracy (up to 5 µm)
- Maximum process reliability through horizontal machining for ideal chip and heat dissipation
Versatile
- 5-axis capability for maximum flexibility thanks to swivel rotary table with bearings on both sides for components up to 600 kg
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Mill-turn variant for complete machining with up to 1,200 rpm
- Extensive selection of flexible automation solutions thanks to standardized interface
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- Also available with HSK-A100 tool holder for tools up to 280 mm diameter and 22 kg
- Highest availability due to reinforced mass production technology and optimum maintenance access
- Proven division of round and linear axes for easy to understand 5-axis kinematics.
- Clamping of the swivelling rotary table
DMC 65 H (FD) monoBLOCK
Evolution in universal machining. Flexible, productive and process-safe.
Max. X-axis stroke
650 mm
Max. Y-axis stroke
950 mm
Max. Z-axis stroke
700 mm
Max. workpiece diameter
630 mm
Max. workpiece height
700 mm
Max. workpiece weight
600 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Ergonomic cab for easy access to the work area and easy set-up of components
- Fast double pallet changer for shortest non-productive times due to loading during machining
Precise
- One-piece, inherently rigid cast iron machine bed with 3-point support for maximum rigidity (also available with HSK-A100) and highest precision
- Thermosymmetrical design with extensive cooling measures for maximum long-term accuracy (up to 5 µm)
- Maximum process reliability through horizontal machining for ideal chip and heat dissipation
Versatile
- 5-axis capability for maximum flexibility thanks to swivel rotary table with bearings on both sides for components up to 600 kg
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Mill-turn variant for complete machining with up to 1,200 rpm
- Extensive selection of flexible automation solutions thanks to standardized interface
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- Also available with HSK-A100 tool holder for tools up to 280 mm diameter and 22 kg
- Highest availability due to reinforced mass production technology and optimum maintenance access
- Proven division of round and linear axes for easy to understand 5-axis kinematics.
- Clamping of the swivelling rotary table
DMC 85 H (FD) monoBLOCK
Evolution in universal machining. Flexible, productive and process-safe.
Max. X-axis stroke
850 mm
Max. Y-axis stroke
1,150 mm
Max. Z-axis stroke
900 mm
Max. workpiece diameter
830 mm
Max. workpiece height
800 mm
Max. workpiece weight
800 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Ergonomic cab for easy access to the work area and easy set-up of components
- Fast double pallet changer for shortest non-productive times due to loading during machining
Precise
- One-piece, inherently rigid cast iron machine bed with 3-point support for maximum rigidity (also available with HSK-A100) and highest precision
- Thermosymmetrical design with extensive cooling measures for maximum long-term accuracy (up to 6 µm)
- Maximum process reliability through horizontal machining for ideal chip and heat dissipation
Versatile
- 5-axis capability for maximum flexibility thanks to swivel rotary table with bearings on both sides for components up to 800 kg
- Ingenious working area for machining clamping towers and 5-axis components on one machine
- Mill-turn variant for complete machining with up to 800 rpm
- Extensive selection of flexible automation solutions thanks to standardized interface
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- Also available with HSK-A100 tool holder for tools up to 280 mm diameter and 30 kg
- Highest availability due to reinforced mass production technology and optimum maintenance access
- Proven division of round and linear axes for easy to understand 5-axis kinematics.
- Clamping of the swivelling rotary table
CMX 50 U
The solution for 5-sided machining - from now on with direct measuring system and IoTconnector in standard
Max. X-axis stroke
500 mm
Max. Y-axis stroke
450 mm
Max. Z-axis stroke
400 mm
Max. workpiece diameter
630 mm
Max. workpiece height
550 mm
Max. workpiece weight
200 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
CMX U - Universal milling center
Patented swivel-rotary table with perfect accessibility - Your guaranteed benefit for complex manufacturing
- Complete machining of complex parts thanks to 5-axis technology
- Rigid table thanks to FEM-optimized design for machining of heavy parts
- Thermal compensation for highest quality production processes
Increase your efficiency and productivity with the CMX U series
- Highest precision thanks to direct measuring system in standard
- Rapid traverse 30 m/min in all linear axes to reduce non cutting time
- 30-pocket tool magazine in standard with quick tool change within 2.7 s
- Highly-dynamic In-Line spindle of 12,000 rpm with power 13 kW and 83 Nm (40% DC)
The best choice of 3D controls - with SIEMENS or HEIDENHAIN
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline multi-touch control panel and HEIDENHAIN for easy and efficient programming
- DMG MORI SMARTkey: Personalized with 8 GB additional storage
NEW: inlineMASTER spindle
- 36 months warranty without hourly limitation!
- Improved cutting performance due to 53 % higher spindle power and 45 % higher torque with the 15.000 min−1 inlineMASTER (20 kW, 121 Nm with 40 % ED)
- BIG PLUS®-interface for longer tool life
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
CMX 70 U
The solution for 5-sided machining - from now on with direct measuring system and IoTconnector in standard
Max. X-axis stroke
750 mm
Max. Y-axis stroke
600 mm
Max. Z-axis stroke
520 mm
Max. workpiece diameter
800 mm
Max. workpiece height
560 mm
Max. workpiece weight
350 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Patented swivel-rotary table with perfect accessibility - Your guaranteed benefit for complex manufacturing
- Complete machining of complex parts thanks to 5-axis technology
- Rigid table thanks to FEM-optimized design for machining of heavy parts
- Thermal compensation for highest quality production processes
Increase your efficiency and productivity with the CMX U series
- Highest precision thanks to direct measuring system in standard
- Rapid traverse 30 m/min in all linear axes to reduce non cutting time
- 30-pocket tool magazine in standard with quick tool change within 2.7 s
- Highly-dynamic In-Line spindle of 12,000 rpm with power 13 kW and 83 Nm (40% DC)
The best choice of 3D controls - with SIEMENS or HEIDENHAIN
- 19" DMG MORI SLIMline multi-touch control panel and SIEMENS for intuitive use and easy operation
- 19" DMG MORI SLIMline multi-touch control panel and HEIDENHAIN for easy and efficient programming
- DMG MORI SMARTkey: Personalized with 8 GB additional storage
NEW: inlineMASTER spindle
- 36 months warranty without hourly limitation!
- Improved cutting performance due to 53 % higher spindle power and 45 % higher torque with the 15.000 min−1 inlineMASTER (20 kW, 121 Nm with 40 % ED)
- BIG PLUS®-interface for longer tool life
NEW: IoTconnector for digitized and connected production processes
- DMG MORI NETservice and MESSENGER preinstalled
- Specially preconfigured for your machine prior to delivery
- Integrated firewall with automatic updates guarantees maximum protection
DMU 50 3rd Generation
CNC Universal Milling Machine with swivel rotary table
Max. X-axis stroke
650 mm
Max. Y-axis stroke
520 mm
Max. Z-axis stroke
475 mm
Max. workpiece diameter
630 mm
Max. workpiece height
600 mm
Max. workpiece weight
300 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
MAPPS Fanuc
Highlights
5-Axis Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 21kW and 111Nm in basic version
- speedMASTER 15,000 rpm with 46kW and 200Nm optionally available
- speedMASTER 20,000 rpm with 35kW and 130Nm optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 300 kg
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- comprehensive cooling concept for highest longterm precision
- one-piece machine bed
- direct driven ball screw drives
- direct path measuring systems in all axes
DMU 85 (FD) monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis stroke
935 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,500 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
- Unrestricted crane loading of up to 1,500 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
- Machineintegrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMU 95 monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis stroke
950 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
- Unrestricted crane loading of up to 1,000 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMU 105 (FD) monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis stroke
1,135 mm
Max. Y-axis stroke
1,050 mm
Max. Z-axis stroke
750 mm
Max. workpiece diameter
1,240 mm
Max. workpiece height
690 mm
Max. workpiece weight
2,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Large door opening of 1,650 and unique access to the working area, most compact machine with a footprint of just 18 m²
- Unrestricted crane loading of up to 2,000 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
Several table solutions from the 5 axes machining with up to 2,000 kg or complete machining with milling and turning with up to 4,000 Nm
Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
- Machineintegrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 63 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMU 125 (FD) monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis stroke
1,335 mm
Max. Y-axis stroke
1,250 mm
Max. Z-axis stroke
900 mm
Max. workpiece diameter
1,400 mm
Max. workpiece height
790 mm
Max. workpiece weight
2,600 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Large door opening of 1,900 and unique access to the working area, most compact machine with lowest footprint
- Unrestricted crane loading of up to 2,600 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5 axes machining with up to 2,600 kg or complete machining with milling and turning with up to 5,400 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
- Machineintegrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 63 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMC 95 monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis stroke
950 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
800 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Ergonomic
- Unrestricted accessibility from the front to the working area
- Crane loading from above up to the centre of the table
- Footprint of just 17 m² including chip conveyor and coolant system
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Full package including swivelling rotary table and chip conveyor
- 5 axes simultaneous machining in top configuration at the best price with 60 magazine pockets
- Automatic pallet changer for a total of three pallets
- 600 kg maximum load, with crane loading into working area up to 1,000 kg and workpieces up to ø 630 mm
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 45 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 40 / 50 / 40
- FEM optimisation of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMC 85 (FD) monoBLOCK
The monoBLOCK series has a machine concept for every sector
Max. X-axis stroke
935 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
800 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
monoBLOCK – Die & Mold Application
Ergonomic
- Unrestricted accessibility from the front to the working area
- crane loading from above up to the centre of the table
- Footprint of just 26 m² including chip conveyor and coolant system
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Full package including swivelling rotary table and chip conveyor
- Also available in mill- /turn - version for complete machining with 2,050 Nm table-torque
- Automatic pallet changer for a total of three pallets
- 1,000 kg maximum load, with crane loading into working area up to 1,500 kg and workpieces up to ø 800 mm
monoBLOCK Excellence Factory
DMU 60 (FD) eVo
Universal Machining Center
Max. X-axis stroke
600 mm
Max. Y-axis stroke
500 mm
Max. Z-axis stroke
500 mm
Max. workpiece diameter
600 mm
Max. workpiece height
500 mm
Max. workpiece weight
400 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
5-Axes Simultaneous Machining with proven Swivel Rotary Table
- Swivel range of the B-axis -5/ +110°
- Table load up to 400 kg
- Cooling of table unit table bearings and drives
Mill-Turn Operation
- Speed of the C-axis up to bis 1,200 rpm
- Motorspindle with 18,000 rpm , 130 Nm and HSK A63
Spindles
- speedMASTER 20,000 rpm in standard version
- speedMASTER 15,000 rpm with 200 Nm (option)
- Motorspindle 24,000 rpm (option)
Accuracy
- Cooling of table unit, table bearings and drives
- Cooling of bearings and spindle nuts of ball screw drives
- Cooled guideways in the linear axes X/Y/Z
DMU 80 (FD) eVo
Universal Machining Center
Max. X-axis stroke
800 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
550 mm
Max. workpiece diameter
830 mm
Max. workpiece height
600 mm
Max. workpiece weight
600 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
5-Axes Simultaneous Machining with proven Swivel Rotary Table
- Swivel range of the B-axis -5/ +110°
- Table load up to 600 kg
- Cooling of table unit table bearings and drives
Mill-Turn Operation
- Speed of the C-axis up to bis 1,200 rpm
- Motorspindle with 18,000 rpm, 130 Nm and HSK A63
Spindles
- speedMASTER 20,000 rpm in standard version
- speedMASTER 15,000 rpm with 200 Nm (option)
- Motorspindle 24,000 rpm (option)
Accuracy
- Cooling of table unit, table bearings and drives
- Cooling of bearings and spindle nuts of ball screw drives
- Cooled guideways in the linear axes X/Y/Z
DMF 200|8 (FD)
Travelling column machine of next generation for 5-axis simultaneous machining
Max. X-axis stroke
2,000 mm
Max. Y-axis stroke
800 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
1,050 mm
Max. workpiece height
900 mm
Max. workpiece weight
2,000 kg
Max. workpiece length
2,300 mm
Max. workpiece width
850 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Maximum Flexibility
- Modular platform concept is the right solution for every request
- 4-axis machining with B-axis and 5-axis with integrated rotary table (optional)
- Mill-Turn Technology for highly complex geometrics on one machine (optional)
Constant rigidity enables a high chip volume and a maximum productivity
- New basic construction with constant overhang in the complete working area
- 3 linear guide ways in X-axis and single piece machine bed made of cast iron
- Spindles from 15,000 to 20,000 rpm and up to 200 Nm
High accuracy and best surface quality of the machined workpieces
- High thermal stability based on expensive cooling measures
- Direct drives in Y- and Z-axis
- Dynamic package with linear drive in X-axis (optional) and higher acceleration and feed rate in X,Y,Z-axis
Maximum productivity for your shopfloor
- Collision free tool change outside of the working area
- Tool magazine with up to 120 pockets and a tool length of up to 400 mm
- Use of the whole machine table, without any limitation
- Reduction of down time based on the partition wall (optional)
- Increase of productivity based on DMG MORI Technology Cycles, e.g. angularTOOL
DMF 300|8 (FD)
Travelling column machine of next generation for 5-axis simultaneous machining
Max. X-axis stroke
3,000 mm
Max. Y-axis stroke
800 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
1,050 mm
Max. workpiece height
900 mm
Max. workpiece weight
3,000 kg
Max. workpiece length
3,300 mm
Max. workpiece width
850 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Maximum Flexibility
- Modular platform concept is the right solution for every request
- 4-axis machining with B-axis and 5-axis with integrated rotary table (optional)
- Mill-Turn Technology for highly complex geometrics on one machine (optional)
Constant rigidity enables a high chip volume and a maximum productivity
- New basic construction with constant overhang in the complete working area
- 3 linear guide ways in X-axis and single piece machine bed made of cast iron
- Spindles from 15,000 to 20,000 rpm and up to 200 Nm
High accuracy and best surface quality of the machined workpieces
- High thermal stability based on expensive cooling measures
- Direct drives in Y- and Z-axis
- Dynamic package with linear drive in X-axis (optional) and higher acceleration and feed rate in X,Y,Z-axis
Maximum productivity for your shopfloor
- Collision free tool change outside of the working area
- Tool magazine with up to 120 pockets and a tool length of up to 400 mm
- High variety of machine table options - perfect for all requirements
- Reduction of down time based on the partition wall (optional)
- Increase of productivity based on DMG MORI Technology Cycles, e.g. angularTOOL
DMU 80 P (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
800 mm
Max. Y-axis stroke
1,050 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
950 mm
Max. workpiece height
1,450 mm
Max. workpiece weight
1,800 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 800 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- Also available in mill- /turn - version
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,300 Nm and 37 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96 %
duoBLOCK series. Always precise!
- Maximum stiffness for the highest machining performance!
- Large YRT-Bearing diameter in the B- and C-Axis.
- Wide linear guides with 55 mm for a high table load of 1,800 kg
- Internnally cooled ball screws ø 50 / 50 / 50 mm as Standard
- FEM optimisation of all components
DMU 90 P duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
900 mm
Max. Y-axis stroke
1,050 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
1,000 mm
Max. workpiece height
1,450 mm
Max. workpiece weight
1,800 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- Strong motorspindle with 430 Nm and 52 kW
- duoBLOCK construction with high rigidity for max. cutting capacity
Efficiency
- 5 axes simultaneous machining in top configuration at the best price
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96%
duoBLOCK series. Always precise!
- Maximum stiffness for the highest machining performance!
- Large YRT-Bearing diameter in the B- and C-Axis.
- Wide linear guides with 55 mm for a high table load of 1,800 kg
- Internnally cooled ball screws ø 50 / 50 / 50 mm as Standard
- FEM optimisation of all components
DMU 100 P (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
1,000 mm
Max. Y-axis stroke
1,250 mm
Max. Z-axis stroke
1,000 mm
Max. workpiece diameter
1,100 mm
Max. workpiece height
1,600 mm
Max. workpiece weight
2,200 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,800 Nm and 52 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96 %
DMU 125 P (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
1,250 mm
Max. Y-axis stroke
1,250 mm
Max. Z-axis stroke
1,000 mm
Max. workpiece diameter
1,250 mm
Max. workpiece height
1,600 mm
Max. workpiece weight
2,800 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 500 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- Also available in mill- /turn - version
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,800 Nm and 52 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96 %
DMU 160 P (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
1,600 mm
Max. Y-axis stroke
1,600 mm
Max. Z-axis stroke
1,100 mm
Max. workpiece diameter
1,600 mm
Max. workpiece height
1,775 mm
Max. workpiece weight
4,500 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 400 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- Also available in mill- /turn - version
- powerMASTER 1000 motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,800 Nm and 52 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96 %
DMC 90 U duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
900 mm
Max. Y-axis stroke
1,050 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
900 mm
Max. workpiece height
1,450 mm
Max. workpiece weight
1,400 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Fast, very compact rotating pallet changer for main time parallel setup as standard
Up to 50 % higher cutting power with the roughing package
Strong motorspindle with 430 Nm and 52 kW
Efficiency
5 axes simultaneous machining in top configuration at the best price
Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
High machine availability with 96 %
duoBLOCK® series. Always precise!
- Maximum stiffness for the highest machining performance!
- Large YRT-Bearing diameter in the B- and C-Axis.
- Wide linear guides with 55 mm for a high table load of 1,400 kg
- Internnally cooled ball screws ø 50 / 50 / 50 mm as Standard
- FEM optimisation of all components
DMC 80 U (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
800 mm
Max. Y-axis stroke
1,050 mm
Max. Z-axis stroke
850 mm
Max. workpiece diameter
900 mm
Max. workpiece height
1,450 mm
Max. workpiece weight
1,400 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 800 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Fast, very compact rotating pallet changer for main time parallel setup as standard
- Also available in mill- /turn - version
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER® with 1,300 Nm and 37 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 95%
DMC 100 U (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
1,000 mm
Max. Y-axis stroke
1,250 mm
Max. Z-axis stroke
1,000 mm
Max. workpiece diameter
1,000 mm
Max. workpiece height
1,600 mm
Max. workpiece weight
2,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Up to 50 % higher cutting power with the roughing package
- Fast, very compact rotating pallet changer for main time parallel setup as standard
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,800 Nm and 52 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibilityHigh machine availability with 95 %
DMC 125 U (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
1,250 mm
Max. Y-axis stroke
1,250 mm
Max. Z-axis stroke
1,000 mm
Max. workpiece diameter
1,250 mm
Max. workpiece height
1,600 mm
Max. workpiece weight
2,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 500 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Fast, very compact rotating pallet changer for main time parallel setup as standard
- Also available in mill- /turn - version
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,800 Nm and 52 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 95 %
DMC 160 U (FD) duoBLOCK
With the new duoBLOCK series, every component becomes a masterpiece.
Max. X-axis stroke
1,600 mm
Max. Y-axis stroke
1,600 mm
Max. Z-axis stroke
1,100 mm
Max. workpiece diameter
1,600 mm
Max. workpiece height
1,350 mm
Max. workpiece weight
4,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Complete machining
- Milling and turning in one setup with the DirectDrive table and rotational speeds up to 400 rpm
- Best surface quality with technology integration grinding
Precision
- Maximum accuracy through completely water-cooled feed drive
- SGS: Spindle Growth Sensor for Compensation of spindle increase
- Significantly improved temperature response
Performance
- Fast, very compact rotating pallet changer for main time parallel setup as standard
- Also available in mill- /turn - version
- powerMASTER motorspindle with 1,000 Nm and 77 kW
- 5X torqueMASTER with 1,800 Nm and 52 kW
Efficiency
- Low space requirements, extremely compact wheel magazine with short tool replenishment time of max. 5.6 sec with 453 tool pockets
- Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility
- High machine availability with 96 %
ULTRASONIC 65
ULTRASONIC machining centre in reliable monoBLOCK design
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Max. workpiece diameter
840 mm
Max. workpiece height
500 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
- Unrestricted crane loading of up to 1,500 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
- Machine integrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
ULTRASONIC 85
ULTRASONIC machining centre in reliable monoBLOCK design
Max. X-axis stroke
935 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,500 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Ergonomic
- Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
- Unrestricted crane loading of up to 1,500 kg
- Quick and easy to set up thanks to it´s three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- From 5 µm positioning accuracy in standard
- Stiff construction with high static masses and balanced moving parts
Versatile
- Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
- Machine integrated tool magazines with up to 180 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 55 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
- FEM optimisation of all components
- Clamping of the swivelling rotary table
ULTRASONIC 60 eVo linear
Universal ULTRASONIC Machining Centre
Max. X-axis stroke
600 mm
Max. Y-axis stroke
500 mm
Max. Z-axis stroke
500 mm
Max. workpiece diameter
630 mm
Max. workpiece height
500 mm
Max. workpiece weight
400 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
5-Axes Simultaneous Machining with proven Swivel Rotary Table
- Swivel range of the B-axis -5/ +110°
- Table load up to 400 kg
- Cooling of table unit table bearings and drives
Mill-Turn Operation
- Speed of the C-axis up to bis 1,200 rpm
- Motorspindle with 18,000 rpm , 130 Nm and HSK A63
Spindles
- speedMASTER 20,000 rpm in standard version
- speedMASTER 15,000 rpm with 200 Nm (option)
- Motorspindle 24,000 rpm (option)
Accuracy
- Cooling of table unit, table bearings and drives
- Cooling of bearings and spindle nuts of ball screw drives
- Cooled guideways in the linear axes X/Y/Z
ULTRASONIC 80 eVo linear
Universal ULTRASONIC Machining Centre
Max. X-axis stroke
800 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
550 mm
Max. workpiece diameter
800 mm
Max. workpiece height
600 mm
Max. workpiece weight
600 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC by DMG MORI
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
5-Axes Simultaneous Machining with proven Swivel Rotary Table
- Swivel range of the B-axis -5/ +110°
- Table load up to 600 kg
- Cooling of table unit table bearings and drives
Mill-Turn Operation
- Speed of the C-axis up to bis 1,200 rpm
- Motorspindle with 18,000 rpm, 130 Nm and HSK A63
Spindles
- speedMASTER 20,000 rpm in standard version
- speedMASTER 15,000 rpm with 200 Nm (option)
- Motorspindle 24,000 rpm (option)
Accuracy
- Cooling of table unit, table bearings and drives
- Cooling of bearings and spindle nuts of ball screw drives
- Cooled guideways in the linear axes X/Y/Z
LASERTEC 65 DED hybrid
Hybrid Complete Machining: Additive Manufacturing and Milling in one Machine
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Laser power standard
3,000 W
Max. workpiece weight
600 kg
Highlights
Flexibility through combination of additive and milling machining process for 3D-parts in finished quality
- The laser head is handled by a fully automatic shuttle - without manual intervention
- 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
- Full 5-axis milling machine in rigid monoBLOCK-design with < 12 m² footprint
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive process, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
- Shorter time-to-market due to completete integrated PLM software integration
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
ADDITIVE MANUFACTURING
DMU 65 (FD) monoBLOCK 2nd Generation
The monoBLOCK series, a machine concept for every sector
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Max. workpiece diameter
840 mm
Max. workpiece height
500 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- Large door opening of 1,310 mm and unique access to the working area, most compact machine with a footprint of just 8 m²
- Unrestricted crane loading of up to 1,000 kg
- Quick and easy to set up thanks to its three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 4 µm positioning accuracy as standard
- Direct driven ball screws in X and Y
Versatile
- Several table solutions from the 5-axis machining with up to 1,000 kg or complete machining with milling and turning with up to 1,000 Nm
- Widest spindle range on the market with up to 30,000 rpm or with up to 200 Nm
- Machine-integrated tool magazines with up to 240 pockets
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 45 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 40 / 50 / 40 mm
- FEM optimization of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory
DMU 85 (FD) monoBLOCK 2nd Generation
5-axis simultaneous machining of workpieces up to ø1,040 x 590 mm and 1,500 kg on 12.3 m²
Max. X-axis stroke
935 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,500 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- 1,500 mm wide door opening for unique access to the work area
- Complete maintenance of accessibility with automation
- Quick and easy commissioning thanks to 3-point support
Precise
- Holistic cooling concept and multi-sensor compensation
- 5 μm positioning accuracy
- 30 % higher volumetric accuracy thanks to VCS Complete
Reliable
- Technical availability ≥ 96 %
- MASTER spindles with 36-month warranty without hour limit
- Widest spindle range on the market with up to 30,000 rpm or 430 Nm torque
Economical
- 6 in 1 process integration: Mill & Turn, grinding, gear cutting, in-process measuring & ultrasonic
- Mill & Turn: Workpieces up to ø 1,040 × 590 mm and 1,200 kg, turning operations up to max. 800 rpm
- Machine-integrated tool magazines with up to 240 pockets, 30 pockets as standard
- Versatile automation solutions - can also be retrofitted
- Pure energy efficiency: GREENMODE for > 30 % reduced energy consumption
monoBLOCK Excellence Factory
DMF 300|11 (FD)
Traveling column machine of next generation for 5-axis simultaneous machining
Max. X-axis stroke
3,000 mm
Max. Y-axis stroke
1,100 mm
Max. Z-axis stroke
1,050 mm
Max. workpiece diameter
1,400 mm
Max. workpiece height
1,100 mm
Max. workpiece weight
6,000 kg
Max. workpiece length
3,600 mm
Max. workpiece width
1,100 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
DMU 75 monoBLOCK 2nd Generation
The monoBLOCK series, a machine concept for every sector
Max. X-axis stroke
750 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Max. workpiece diameter
840 mm
Max. workpiece height
500 mm
Max. workpiece weight
600 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- Large door opening of 1,310 mm and unique access to the working area, most compact machine with a footprint of just 8 m²
- Unrestricted crane loading of up to 600 kg
- Quick and easy to set up thanks to its three-point support
Precise
- Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
- 4 µm positioning accuracy as standard
- Direct driven ball screws in X and Y
Stiff monoBLOCK concept
- monoBLOCK – Maximum stability from one casting
- One-piece column with large, stable slideways, 45 mm roller guideways in all axes
- Maximum stability thanks to large ball screws in all axes ø 40 / 50 / 40 mm
- FEM optimization of all components
- Clamping of the swivelling rotary table
monoBLOCK Excellence Factory