Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with intergrated shaft unloading device and interface for Robo2Go and Matris Light
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

Innovative solutions for production increasing and optimized energy efficiency

• Ready for automation with 6-axis robot interface, predisposition for Robo2Go and Robo2Go max and Matris 
• High energy savings thanks to use of synchron (IPM) motors and hydraulic pumps with inverter control

Maximum stability and long-term accuracy

• Dynamic and precise C-axis control​ by measuring system on front bearings
• Maximum thermal stability thanks to water-cooled, integrated spindle motors
• Unrivalled long-term precision with direct measuring systems in the X-axis and Y-axis as standard

The B-axis factor - added value compared to any turret lathe

• Shortest set-up times thanks to automatic tool change with 30 or optionally 60 tools
• Eliminates the need for angular tools: B-axis with + -120 ° swivel angle and 0.001 ° resolution
• Minimized downtime due to multitools and sister tools

6-sided complete machining by main- and optional counter spindle

• Highest positioning accuracy and performance thanks to integrated spindle drives up to 5,000 rpm and 345 Nm as well as integrated C-axis (0.001 °)
• No driven tool holder necessary, thanks to the compactMASTER turn-mill spindle with 12,000 rpm and 90 Nm
• Optimally matched work space for workpieces up to Ø400mm x 1,100 mm

Newly revised 12 station turret with 6,000 rpm and VDI interface as standard

• High Precision Turret for the highest accuracy with 6,000 rpm, 10 kW and 36 Nm
• Main spindle with 4.000 rpm  and 525 Nm in standard and 3.500 rpm and 1.194 Nm optionally available

Complete machining by optional counter spindle and star turret

• Counter spindle with up to 5,000 rpm, 32 kW and 360 Nm
• torqueDRIVE turret for powerful machining with 6,000 rpm, 23,5 kW and maximum torque of 85 Nm
• speedDRIVE Revolver for the highest demands with 12,000 rpm, 20 kW and a maximum of 56 Nm of torque optional available

Machining of workpieces up to Ø 430 mm turning diameter and up to 1284 mm turning length

• Circular diameter up to 700 mm
• Bar machining of workpieces up to Ø 104 mm

High Precision Turret for the highest accuracy with 4,000 rpm, 12,5 kW and 85 Nm

• <10 μm tolerance in diameter
• <10 μm thermal stability by active cooling

Machining of workpieces up to Ø 600 mm turning diameter and up to 2000 mm turning length

• Max. chuck diameter 500 mm 
• VDI 50 turret with 12 driven tool positions + 6 Blocktool
• NC tailstock  and steady rest  (options)

Machining of workpieces up to Ø 600 mm turning diameter and 2.000 mm turning length

• Circular diameter up to 800 mm
• Bar machining of workpieces up to Ø 111 mm
• Mainspindle ISM 102 with 4.000 min-1, 45 kW and 770 Nm  Standard, optional ISM 102 plus with 2.500 min-1, 52 kW and 2.200 Nm

Space-saving design

• The smallest size in the class 14.2 m3 (501.5 ft3) including loader, workpiece stocker and rear left discharge type chip conveyor
• Machine width: 1,650 mm (65.0 in.) without loader / Machine height: 2,100 mm (82.7 in.)
• Low machine height allows loading into 20 ft dry containers 

High rigidity

• Light and high-rigidity body is achieved by FEM analysis 

High efficiency

• Running two machining processes at the same time with spindle 1 and spindle 2
• Functions of two machines concentrated as one integrated manufacturing system to realize high productivity in unmanned operation
• Automation with the loader of the world’s fastest class

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Turning Performance

• turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
• 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
• 36 month warranty with unlimited spindle hours

Milling Performance

• 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
• 12 stations for VDI 30 and BMT 40/78 or 16 stations for VDI 25 and BMT 42/64

B-axis

• At all 4 positions possible
• -10°– +100° swivel range
• Standard tools instead of special angle tools & 5-axis simultaneous operation possible

Powerful 3-axes machining

• Rigid design with fixed table and elvated X-slide

• Perfect automation capability with large automation door at the side (785 x 1,072 mm)

• Optimal crane loading based on large opening of cabin roof (1.560 mm)

Tool magazine

• Basic version with disk type magazine, 20 pockets and double gripper
• Magazines SK40, SK50, HSK A63 and HSK 100 with 20, 30, 40*, 60 or 120 pockets optionally available (*only SK50 / HSK A100)
• Main time parallel loading and accessibility from the front

Spindles

• speedMASTER spindle with 20,000 rpm in basic version

• High-Torque spindles with 15,000 rpm and 29,5 Nm (option)

• Motorspindle SK50/ HSK-A100 with 10,000 rpm and 303 Nm (option)

Maximum Precision

• Highest rigidity and milling performance based on a single piece cast iron machine bed
• Comprehensive cooling measures in basic version (motors, guideways, ball screws, spindle)
• Directly driven ball screws and direct absolute path measuring systems in basic version

Comprehensive Spindle Portfolio

• speedMASTER spindle with 20,000 rpm in basic version
• High-Torque spindles with 15,000 rpm and 30 Nm (option)
• Motorspindle SK50/ HSK-A100 with 12,000 rpm and 288 Nm (option)

Space-saving design

• Machine size width × depth × height: 1,680 × 3,962 × 3,380 mm (66.1 × 156.0 × 133.1 in.)
• Minimum pitch between machines: 2,090 mm (82.3 in.) - gantry-type loader specification
• Highly efficient workpiece transfer system available

High rigidity

• Light and high-rigidity body is achieved by FEM analysis
• Bed with higher rigidity made possible by placing
• the Z-axis drive section at the top of the spindle

High speed

• Spindle that moves on the three axes and lighter
• moving parts on the Z-axis
• Rapid traverse rate: 62 m/min (2,440.9 ipm)

5-Axis Machining with up to 20,000 rpm

• speedMASTER 15,000 rpm with 21kW and 111Nm in basic version 
• speedMASTER 15,000 rpm with 46kW and 200Nm optionally available
• speedMASTER 20,000 rpm with 35kW and 130Nm optionally available

Swivel Rotary Table for 5-Axes Simultaneous Machining

• Table load up to 300 kg
• Swivel area of the B-axis -35°/+ 110°  for highest flexibility
• Cooled table bearings for highest precision

Tool magazine with 30 pockets in basic version

• Loading of tools from the front even during machining
• Excellent visibility and accessibility
• 60 or 120 pockets optionally available

HSC machining with surface qualities of up to Ra < 0.1 µm with best contour and fitting accuracy

• Powerful, watercooled spindle variants from 42,000 1/min bis 60,000 1/min.
• Available with HSK-E32 / HSK-E40 tool holder, with active cooling

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
•  Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm and 100 kg (3-axis)

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

Maximum Flexibility

• Modular platform concept is the right solution for every request
• 4-axis machining with B-axis and 5-axis with integrated rotary table (optional)
• Mill-Turn Technology for highly complex geometrics on one machine (optional)

Constant rigidity enables a high chip volume and a maximum productivity

• New basic construction with constant overhang in the complete working area
• 3 linear guide ways in X-axis and single piece machine bed made of cast iron
• Spindles from 15,000 to 20,000 rpm and up to 200 Nm

Maximum Flexibility

• Modular platform concept is the right solution for every request
• 4-axis machining with B-axis and 5-axis with integrated rotary table (optional)
• Mill-Turn Technology for highly complex geometrics on one machine (optional)

Constant rigidity enables a high chip volume and a maximum productivity

• New basic construction with constant overhang in the complete working area
• 3 linear guide ways in X-axis and single piece machine bed made of cast iron
• Spindles from 15,000 to 20,000 rpm and up to 200 Nm

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m² and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
• Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

• Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
• HSC- with max. 60.000 1/min.  As well as ULTRASONIC-machining with max. 42.000 1/min
• Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)

• Compact footprint with only 6 m²
• Flexible integration of all available clamping systems
• Customer specific expansion modules available on request

ULTRASONIC technology integration - reduced process forces for higher productivity

• Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
• Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
• Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

The right machine configuration for every requirement, from 3-axis to 5-axis simultaneously

• Attractive 3-axis entry-level machine for ULTRASONIC machining - rigid table with 630 mm x 500 mm clamping surface and a maximum workpiece weight of 300 kg
• Direct-Drive C-axis up to 300 rpm, with 4-channel rotary feedthrough for vacuum - the perfect machine for processing rings made of ceramic and quartz glass
• Adaptive auxiliary spindle ULTRASONIC microDRILL with up to 32,000 rpm for small bores from Ø 0.1 mm with maximum process reliability