NLX 4000
Elaborate and Dynamic Parts Machining
Highlights
High rigidity
- Slideway area ratio (compared with conventional machine): 50% UP (X-axis) / 90% UP (Z-axis)
- Large-diameter ball screws adopted
- The largest through-spindle hole diameter in its class: 145 mm (5.7 in.) / 185 mm (7.3 in.)
Improved milling power
- High-torque milling - maximum torque 100 N・m (73.8 ft・lbf) : 100 / 68 N・m (73.8 / 50.2 ft·lbf) <4 min / cont>
- BMT (Built-in Motor Turret) Technologie
High precision
- Thoroughly controlled thermal displacement: Coolant circulation inside the castings (750 type)
- Positioning accuracy (C-axis): 6.8 sec.
Power-saving
- Energy-saving setting and visualization of
- energy-saving effect
Application Examples
Control & Software
Experience the speed of digital transformation (DX)
Revolutionise your operations, unlock new opportunities, increase efficiency and promote sustainability by reducing power consumption – while gaining a strong competitive advantage.
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
- Reduction of tool change times
- Saves tool magazine space
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
- In combination with the Gildemeister structure programming, A safe and fast reboot of the machining program after an interruption
- Easy program operation especially with multiple spindles or tool magazine
- Displays the process status of the workpiece
- Display of the detailed status on the controller
- Enter remarks automatically by the GILDEMEISTER structure programming.
- Safe re-entry into the program by the press of a button instead of searching for a specific block.
- Structured approach with more than 20 standard programs and more than 200 processing variants incl. automation (bar processing, robot / portal loading, ...)
- Display of the program status with additional markers (EPS) for the sub-programs.
- Machining also on machines without Y-axis
- Highly productive without milling the individual surfaces
- Dialog-guided programming thanks to the technology cycle
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
- Oscillating movement of the feed axis results in air cutting, which leads to effective chip size reduction
- For external longitudinal turning of internal and external diameters, facing, drilling and grooving*
- Integrated safety function checks plausibility of parameter entries
* For inclined surfaces, a step pattern results because the feed can only be oscillated in one axis at a time.
- The chip length can be practically determined by the cycle and is independent of the material
- No more process interruptions, as chip balls are avoided
- Easy setting on the HMI with high operating safety
- Easy handling of non-circular parts
- Intuitive user interface for polygons / oval turning
- Making the required geometries with possibilities of simple fine-tuning
- Possiblity of fine tuning of the geometric parameters (long / short Semi-axis and bearing angle)
- Machining can be combined with main spindle or counter spindle
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
- NEW: On-Point Threading - Position oriented thread production
- Free definition of contours, pitches and gears possible
- Creation of large transmission threads, which can not be manufactured by simple thread chasing
- Trapezoidal, buttress and knuckle thread easily programmable at the machine
- Screw conveyor with any profile geometry
- Ball screw nut with cross holes simple to realize
Highlights
- Producing profiles with undercut due to the profile splitting option.
- Applying standard tools and tool holder for left and right sided machining of the flanks
- Surface quality of Ra 0,3 an CrNi-Alloys possible
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Service & Training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximise machine performance and minimise downtime. With comprehensive maintenance packages, original spare parts and tailored training programmes, we can take your production and your team to the next level.
Downloads & Technical Data
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