DMV 160
High performance & precise vertical milling center for parts up to 1,600 mm length and 2,200 kg!
Max. X-axis stroke
63 in.
1,600 mm
Max. Y-axis stroke
28 in.
700 mm
Max. Z-axis stroke
22 in.
550 mm
Max. workpiece height
22 in.
550 mm
Max. workpiece weight
4,850 lbs.
2,200 kg
Max. workpiece length
85 in.
2,160 mm
Max. workpiece width
28 in.
700 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity thanks to monolithic machine bed, massive castings & wide roller guideways
- Unique design based on monolithic machine bed and massive castings
- Wide roller guideways in all axes
- Great stability even during rough cutting with powerMASTER spindle
X-axis stroke = 1,600 mm and max. table load up to 2,200 kg
- Handling of workpieces even up to 2,200 kg
- Constant dynamic characteristic regardless of the workpiece weight
- Perfectly-suited for die & mold application
Full range of available spindles even up to 20.000 rpm or powerMASTER with Torque 430 Nm
- Full range of available spindles even up to 20.000 rpm or powerMASTER with Torque 430 Nm
- Outstanding performance with powerMASTER 12,000 rpm and chips removal rate over 1.200 cm3
- Rapid traverse 42 m /min in all linear axes
Remarkable accuracy: deviation of circular interpolation < 6 µm (based on the Double Ballbar test)
- Best precision & process stability thanks to active cooling system for selected components
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in X & Y axis
- Improved accuracy of circular interpolation (Double Ballbar in all planes < 6 µm)
Application Examples
Automation
Open up the possibilities of automation
Increase productivity and quality, and operate 24/7. Our solutions offer extended machine uptime and support sustainability. Optimize your processes with our innovative automation solutions!
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
PH Cell 500
PH Cell 500 - Modular pallet handling for up to 32 pallets
- Modular automation concept on just 10.7 m²
- Use of cast iron clamping cone pallets
- Transfer weight up to 500 kg (including pallet)
- Maximum workpiece dimensions 500x500x750 mm
- 400x400 and 500x500 mm pallets
- Modular concept with best ergonomics and accessibility
PH Cell Twin
PH Cell Twin - Modular pallet handling for 2 machines and up to 30 pallets
- One pallet handling device for 2 machines
- Up to 30 pallets on 12.9 m² due to double row pallet storage on each level
- Workpieces up to 500 x 500 x 500 mm
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Retrofit of the second machine possible
- Attractively priced automation in DMG MORI VERTICO design
PH Cell 300
PH Cell 300 - Modular pallet handling for up to 40 pallets
- Modular automation concept with up to 40 storage locations in a 10.7 m2 footprint
- Handling of different pallet sizes in one system
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
Robo2Go Milling 3rd Generation
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Milling, robot payload 25, 35 or 70 kg
- Best-in-class layouts with right setup variant
Control & Software
Experience the speed of Digital Transformation (DX)
Revolutionize your operations, unlock new opportunities, increase efficiency and promote sustainability by reducing power consumption – while gaining a strong competitive advantage.
HEIDENHAIN TNC7
- Individually customizable user interface with freely configurable windows
- Intuitive setup of workpieces with smart probing functions and graphically supported alignment of clamping devices
- Simple programming in HEIDENHAIN conversational programming or according to DIN/ISO
- Extensive machining and touch probe cycles
- High-end performance for perfect surfaces and maximum accuracy
- Dynamic collision monitoring and realistic for more safety
- HEROS operating system based on Linux for maximum IT security
SIEMENS SINUMERIK ONE
- 3D Shopfloor Programming for workshop-oriented programming with automatic feature recognition
- Advanced Surface and Top Surface: best workpiece surfaces with minimum machining time
- Optimized PLC cycle times
- Comprehensive machining cycles
- Powerful multicore system architecture for smooth operation with maximum CNC performance
- Familiar look & feel
MPC 2.5 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle 2.0
- Process-oriented adjustment of the feed rate in relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI know-how
- Time savings in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximize machine performance and minimize downtime. With comprehensive maintenance packages, original spare parts and tailored training programs, we can take your production and your team to the next level.
Downloads & Technical Data
Workpiece
Max. workpiece length
85 in.
2,160 mm
Max. workpiece width
28 in.
700 mm
Max. workpiece height
22 in.
550 mm
Max. workpiece weight
4,850 lbs.
2,200 kg
Work Area
Max. X-axis stroke
63 in.
1,600 mm
Max. Y-axis stroke
28 in.
700 mm
Max. Z-axis stroke
22 in.
550 mm