DMV 110
High performance & rigid vertical milling center with X-axis stroke 1100 mm for workpiece up to even 1700 kg!
Max. X-axis stroke
1,100 mm
Max. Y-axis stroke
600 mm
Max. Z-axis stroke
510 mm
Max. workpiece height
550 mm
Max. workpiece weight
1,700 kg
Max. workpiece length
1,400 mm
Max. workpiece width
600 mm
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
Outstanding rigidity
- Unique design based on monolithic machine bed and massive castings
- +40% higher static rigidity comparing to the predecessor
- Wide roller guideways in all axes
Fixed machine table for the best process stability
- Handling of workpiece even up to 1700 kg
- Constant dynamic characteristic regardless the workpiece weight
- Perfectly-suited for die&mold application
The highest performance
- Powerful spindle with BIG PLUS interface from inlineSPINDLE 12.000 rpm, through speedMASTER 15.000 rpm High Torque, ending at speedMASTER 20.000 rpm
- Rapid traverse 42 m /min in all linear axes
- Even up to 50% highest performance than old generation milling machine
Precision & Quality
Best precision & process stability thanks to direct measuring system & advanced thermal compensation
- Linear scales in all linear axes for the highest accuracy of positioning
- Direct drive transmission in X & Y axis
- Improved accuracy of circular interpolation (ball-bar in all planes < 6 µm)
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
PH 150
Universal pallet handling from DMG MORI
- Control directly via the machine control system
- High variability of available configurations from 24 round pallets of ø 148 to four 500 × 500 mm pallets
- Up to 150 kg workpiece weight as standard (optionally expandable to 250 kg)
- Possibility to prioritize orders
- EROWA clamping system as standard, SCHUNK optional
- High clamping repeatability (< 0.002 mm for the chuck EROWA UPC-P)
- Optimal accessibility to the machine and automation
PH Cell 300
PH Cell 300 - Modular pallet handling for up to 40 pallets
- Modular automation concept with up to 40 storage locations in a 10.7 m2 footprint
- Handling of different pallet sizes in one system
- Up to 300 kg transfer weight (workpiece incl. pallet)
- Separate setup station for ergonomic and simultaneous loading and unloading of pallets
- Convenient and simple control of the automation directly via the machine control panel
Robo2Go Milling
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Strong construction for all requirements: load capacity robot optionally 25 or 35 kg
- Handling of components 20 - 200 mm in size
- Full accessibility to the machine is maintained
- Alignment and turning station for automated 6-sided complete processing
Highlights
One app for uniform control of all Robo2Go variants.
- Integrated in the machine control operation via CELOS APP: No need to change your NC programs!
- Intuitive usability thanks to dialog-guided software
- Creation of the process through predefined program modules via drag & drop: No robot programming knowledge necessary
- Setting up a new workpiece < 5 minutes
Robo2Go Milling
- Strong construction for all requirements: Robot payload optionally 25 or 35 kg
- Handling of components 20 – 200 mm in size
Details
Exchangeable workpiece trays for maximum flexibility
Flexible gripper system, for workpieces up to 200 × 200 × 200 mm
Control & Software
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
1,400 mm
Max. workpiece width
600 mm
Max. workpiece height
550 mm
Max. workpiece weight
1,700 kg
Work Area
Max. X-axis stroke
1,100 mm
Max. Y-axis stroke
600 mm
Max. Z-axis stroke
510 mm