DMU 600 Gantry linear
The high-gantry machine in XXL size
Highlights
Precision
- Direct Drive technology in all axes for superior surface quality and highest dynamic (linear drives: X, Y, Z axes; torque drives: A, C rotary axes)
- Large closed-loop control spectrum and free from gear meshing frequencies
- Fewer contouring errors compared to rack and pinion drive technology
Performance
- Ram in the Z axis with strokes up to 2,000 mm
- Y axis crossbeam with 3,500 mm and optional 4,500 mm traverse
- The X axis, 6,000 mm as standard, can be freely extended
Efficiency
- Optimised Thermoshield technologies
- Long-term accuracy with the contact-free drive.
- 5-year warranty on linear motors
Maximum rigidity
- Unique precision with linear motors.
- For static and dynamic stiffness optimised machine structure.
- Geometric stability with structural cooling.
- Maximum stiffnes with FEM-optimised machine structure
- Crossbeam, X axis beds, Ram, Y / Z slidefrom EN-GJS-600-3 (GGG60)
Application Examples
Control & Software
- Automatic recognition of tool pull-in force for consistently high process stability.
- Predefined cycle for automatic lubrication, every 75h or after 20,000 tool changes.
- Detection of leakage and measuring of usage of pneumatics system.
- Efficient and timesaving lubrication without operator intervention
- High transparency by displaying the lubrication cycles and the current pull-in force.
- Data recording in combination with the optionally available Condition Analyzer for additional analyzes of air consumption and changes of the pull-in force
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
- Reduction of tool change times
- Saves tool magazine space
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Service & Training
Downloads & Technical Data
Special technical articles, analyses and background information on topics that move our industry.
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Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
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Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
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Learn more about the DMG MORI Account.
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