Machining cycles
Highlights
- Integrates new machining technologies
- Expands machine capability
- Simplifiys complicated programming tasks
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Flat Grinding
- Technology integration flat grinding on standard machines for best surface results
- Possibility of straightness compensation by definition of calibration points
- Acoustic emission sensor assisted approaching cycle
- ECS nozzle unit for best possible flushing of the grinding gap optionally available
Highlights
gearSHAPING
- For straight external and internal gears with shoulder (interference contours)
- Toothing modules between 0.3 – 1.5 with quality 8 according to DIN 3961
- Up to module 2 on CTX gamma TC*
*Quality and machining time depending on tool and workpiece
Highlights
Grinding
Turning
- Turning, milling and grinding in one clamping
- Grinding cycles for internal, external and face grinding as well as dressing cyclesn
- Body-borne sound sensors for start-up and dressing
- Full integration of measurement module for relative and absolute LIVE-Measuring – parallel to main time
Milling
- Better surface quality through integration of the grinding technology
- Grinding cycles for internal, external and face grinding as well as dressing cycles
- Body-borne sound sensors for start-up and dressingn
- 1,300 l Cooling system with integrated centrifugal filter for The filtration of particles > 10 μ
- AKZ nozzle unit optionally available for best possible Flushing of the grinding gap
Highlights
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Polygon / Oval-Milling
- Milling of oval and polygonal geometries
- Machining of excentric face polygons possible
- Simple selection of suitable machining strategies
Highlights
Customer benefits
- Simple parametric definition of the shaft-hub connection according to DIN 32711 and DIN 32712
- Enable the machining of small workpieces or those made of long-chipping materials. The perfect complement to Polygon / Oval-Turning.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)