Automated complete machining for the future
With his passion for innovation and precision, Donald E. Oberg laid the foundation for the successful history of Oberg Industries in Tarentum, PA, in 1948. He revolutionized the tool and die industry through the use of tungsten carbide. Due to rapid growth, the then Oberg Manufacturing Company moved to nearby Freeport in 1950. The new headquarters offered sufficient potential to tap into new business areas in addition to precision stamping, including the mechanical processing and grinding of carbide and metal components. As a comprehensive manufacturing partner with over 680 employees, Oberg Industries now supports industries such as aviation & space, medical, and energy technology as a comprehensive manufacturing service provider – from design and prototyping to series production and manual or automated assembly. CNC machining continues to account for a large part of the value added. The company has been using DMG MORI machine tool technology for decades, including high-precision NLX 2500|700 turning centers and various 5-axis simultaneous machining centers. With its latest investment, Oberg Industries is once again demonstrating its foresight: a DMC 210 U installed in 2024 will contribute to the company's long-term competitiveness in demanding industries thanks to its versatility and precision.
Challenge
- Increasing competitive pressure in global markets
- Need for complete machining, automation, and digitalized processes
- Requirement to machine highly precise XXL components
- Market volatility demanding rapid flexibility
- Ensuring stable, high‑quality, and efficient production processes
Added Value
- Expanded capabilities through large travel ranges and high precision
- Increased machine uptime with automated RPS‑5 pallet system
- Reduced setup times via pallet changer
- Seamless digital integration using the CELOS platform
- Improved accuracy and efficiency through DMG MORI technology cycles
- Strengthened long‑term competitiveness with future‑proof technology
Solution
- Investment in the DMC 210 U 5‑axis portal machining center
- Integration of RPS 5 automated pallet magazine
- Adoption of the CELOS digital manufacturing platform
- Use of technology cycles like VCS Complete and ATC cycle
- Alignment with DMG MORI’s Machining Transformation (MX) strategy
Results
- High‑precision machining of XXL components up to 13,227 lbs
- Significant reduction of non‑productive times
- Long unattended machining hours (night shifts & weekends)
- Increased process efficiency and reduced programming effort
- Enhanced competitiveness in aerospace, medical, energy, and tooling
- Stronger partnership with DMG MORI through shared vision and values
