Innovation and efficiency in medical technology
As one of the most innovative and dynamic branches of industry, medical technology combines modern technologies with the highest standards of quality, safety and precision. At the same time, the industry is under increasing pressure. Demographic change is leading to an ageing population. This is also increasing the demand for medical products and solutions. At the same time, the economic challenges are growing: Cost pressure from healthcare sys, global competition and faster innovation cycles are presenting companies with complex tasks. These developments require new strategies in order to remain competitive - especially in production, where precision, flexibility and efficiency are key.
Produce individual products flexibly and quickly
Today more than ever, the manufacture of medical products has to adapt to changing conditions. Products must be available quickly, while quality requirements are increasing. Another aspect is the higher degree of individualization. This is because more and more patients expect customized solutions - especially in the field of orthopaedic implants and prostheses. These patient-specific products demand maximum flexibility in production and pose particular challenges: They have to be produced quickly and cost-effectively in small batch sizes in equally high quality. Sustainability is also playing an increasingly important role - for example through energy-efficient machines or resource-saving production processes.
Intelligent processing of demanding materials
These external factors make medical technology one of the most demanding industries, just like the products themselves. This is because it has always been subject to the highest technical and regulatory standards. This starts with the materials: titanium alloys, chromium molybdenum or PEEK have established themselves as the first choice due to their biocompatibility and strength, but can only be processed with powerful, precise machine tools and specialist expertise.
Intelligent machining strategies ensure product quality on the one hand and cost-effective machining on the other. Complete machining using integrated processes in a single set-up is becoming increasingly important. This means that components with complex geometries are turned, milled and ground in one work area. In addition, surrounding process steps such as measuring can also be integrated into the process. This serves to monitor the process and reduces the measuring frequency outside the machine
Transparency and traceability through digitalization
Another major requirement benefits from this process monitoring: the traceability of every component - from the raw material to the finished part. Digitalization also plays a key role here: continuous data acquisition, real-time process monitoring and intelligent production planning create transparency and enable seamless documentation.
Regulatory requirements as a driver of innovation
This end-to-end recording and monitoring of the entire process is also a consequence of regulatory issues. After all, hardly any other industry is as heavily regulated as medical technology. Different requirements apply worldwide, which entail regional peculiarities. Machines and processes must not only function flawlessly from a technical point of view, but must also be safeguarded from a regulatory perspective. The ISO 13849 standard defines requirements for the functional safety of machines. Other quality standards such as ISO 13485 (quality management) or ISO 45001 (occupational health and safety management) also play a role. Statistical key figures such as a CPK value of at least 1.33 also illustrate the demand for process stability and control. If you want to be successful here, you not only need
Partner for competitive production
With over 25 years of industry experience, DMG MORI knows the challenges of medical technology very well. This is why the machine tool manufacturer sees itself as a close partner to the industry. Its range of solutions starts with productive precision machines that meet the complex requirements. Process integration and complete machining have long been standard here and already reduce the space required in numerous production facilities. DMG MORI also stands for turnkey solutions that cover the entire production process in compliance with all regulatory requirements. Another highlight is end-to-end digitalization: From the digital twin to automated quality controls and networked production, DMG MORI creates the basis for modern, future-proof production. Customers benefit from more efficient processes, improved transparency and a clear competitive advantage. The holistic view of the production process also results in resource-saving production - be it through the sensible use of materials and optimum machine utilization or through energy-saving measures in the entire machine environment.
Partnerships such as DMG MORI's are important because medical technology is undergoing radical change, but is also full of opportunities. Those who rely on integrated manufacturing solutions, sound industry knowledge and future-oriented technologies today are ideally positioned for the requirements of tomorrow. DMG MORI stands by its customers as an experienced partner - for innovation, precision and sustainable success.