With 30% more precision, performance and efficiency, the five-axis machines in the highly stable duoBLOCK® design allow for the highest machining performance and maximum precision with high dynamics. From hard-to-cut materials such as those found in the aerospace sector, to the highest requirements on surface quality such as in tool and mould making, the 4th generation duoBLOCK® provides the best machining conditions.
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CELOS® from DMG MORI with 21.5" ERGOline® and SIEMENS
Operate 4.5 on SIEMENS 840D solutionline
Heidenhain TNC 640
Material: Titanium 10-2-3
Chassis components – dimensions: 1,080 × 610 × 210 mm
Machining time: 23 hours, clamping operations: 3
Machining focus: Reducing the machining time by 43 %, 5 μm positioning accuracy, high effectiveness
of the heavy-duty machining package, very high surface finish of Ra 0.4 μm
Material: Aluminium – allroy
Knuckle – dimensions (unfinished part): 270 × 210 × 320 mm
Machining time: 24 hours, clamping operations: 3
Machining focus: Surfaces from 0.4 Ra up to 0.6 Ra, precise position and size tolerance, contains 3+2 position machining and full five-axis simultaneous machining
Material: 21CrNiMo2 (1.6523)
Drilling head – dimensions: 330 × 40 × 400 mm
Machining time: 18 hours, clamping operations: 1
Machining focus: Reducing machining time by 75 % from 70 hours to 18 hours, machining negative angles with the angle head, surface quality of Ra 1 μm, full machining in one clamping
Material: GGG 60
Mould for manufacturing PET bottles – dimensions: 400 × 360 × 400 mm
Machining time: 86 min., clamping operations: 3
Machining focus: Full machining including in-process measuring with automatic contours and fully automatic serial production by means of a pallet system (FMS) including workpiece loading by a robot
Material: Aluminium / C 45
Tube mould – dimensions: 680 × 470 × 335 mm
Machining time: 4 hours 56 min., clamping operations: 2
Machining focus: High surface finish of up to Ra 0.35, 3 + 2 axis and five-axis simultaneous machining, two components on the machine
CELOS® - APP SELECTOR: Central access to all available applications.
CELOS® supports the user in daily practice with a process-oriented menu structure. Thanks to the touch functionality of CELOS® the user gets to the "APP SELECTOR" with one single touch.
Similar to a smart phone or a tablet PC, the user has got direct access to all available APPs, which are differentiated according to their application field and can be selected with a single touch via the "APP SELECTOR". At EMO 12 CELOS® APPs will be available. For instance, CELOS® APPs like the "JOB MANAGER" or "JOB ASSISTANT" support machine operators with the network-integrated preparation, optimisation and systematic processing of production orders (with work pieces, equipment and NC programs).